Case studies
Consumer goods
The fragile PV cells required high-speed handling, inspection, and precise placement into custom carriers. Vision systems were needed at both input and output to detect defects and provide positional feedback….
A fully automated CIGS line faced a severe bottleneck in a custom in-house system, threatening the ramp-up schedule. Proprietary equipment designs sometimes fail to meet manufacturing requirements, and…
The client needed to move a lab-proven wafer PV process into a high-throughput, production-ready machine for deployment in one of the world’s largest PV factories. Key challenges included maintaining…
The client needed to convert a lab-demonstrated wafer PV process into a production-ready machine for deployment in one of the world’s largest PV factories. The system had to achieve high throughput while…
The startup needed to convert a manual PV cell handling process into automated operation. Cells are thin (
The development team needed to validate tight-tolerance assembly processes—including adhesive dispense, vision-aided alignment, cable insertion, and sequence testing—without the expense of building…
Assembly of a critical module required components to be aligned to micron-level precision relative to a reference axis. The surfaces were difficult to image, and in-process quality control (IPQC) was complicated…
A next-generation tablet design required extremely precise alignment of the display to the back housing, a task the contract manufacturer was unable to solve with a passive alignment fixture. The process…
A leading solar panel manufacturer needed to integrate proprietary, cost-reducing processes into production using custom equipment. Internal teams faced competing priorities, and any delay risked missing…
A battery manufacturing startup needed to rapidly increase manufacturing capacity to support customer sample ramp-up. A laser ablation process for a critical layer in the battery stack had been proven…
The customer required an automated system to measure, inspect, and test plastic bottles for dimensions, liquid capacity, and vertical strength, while reducing manual handling and ensuring consistent quality.