Flexible filling systems for high quality, scalable manufacturing
AIR’s advanced flexible filler systems are designed to meet the evolving needs of modern manufacturing facilities across a wide range of industries. Built for versatility, they can handle a wide range of container sizes (from 250ml to 20L), product viscosities, and cap types, delivering precise, efficient, and fully automated filling in one scalable solution.
Capabilities
Where precision meets versatility
AIR’s flexible filler system represents the pinnacle of filling technology, offering unmatched versatility, precision, and reliability. Key features include:
- Multi-format fillingFill anything from 250ml bottles to 20L drums.
- Zero-touch changeoverThe fully automated product changeover enables a switch between formats and solution in under 10 minutes, with no manual adjustment or intervention.
- Automatic clean in place (CIP)Our innovative system allows for fully automatic CIP while production is running, minimizing downtime at batch changeovers.
Approach
Cutting-edge flexible filling technology that takes your products into the future
Our approach to flexible filling systems ensures high-quality products, produced at speed, in a scalable way:
- VersatilityWe’ve designed our flexible filling systems to suit a range of sectors, broad packaging types and closure systems.
- Advanced robotics and automationWe use the latest technology to keep you ahead of the competition, including combined high-precision robotic handling with automated capping, tool changes, and integrated CIP during production.
- Quality assuranceWe help you ensure compliance and consistency with in-line vision inspection, automated reject handling, sampling, and full track-and-trace and washdown compliance.
- FillingChoose from gravimetric, volumetric and flow metering.
- Future-proof designOur modular and scalable designs support current and future business needs.
- Multiple industriesIncluding pharmaceutical, medical device, beverage, chemical, consumer goods, and industrial fluids.
- FlexibilityWhether you need frequent product changeovers or high-volume runs, the systems are designed to adapt quickly and reliably.
Impact
Delivering efficiency, speed, reduced waste and more
AIR’s flexible filling systems are designed to deliver clear operational outcomes for our customers, including:
- Maximized efficiency and minimized manual intervention
- Consistent product integrity and regulatory compliance
- Accurate, repeatable filling
- Less downtime with automated CIP
- Reduced product waste and improved yield
- Faster changeovers and increased line flexibility
- Support for future capacity and product expansion through scalable systems
Case studies
A producer in the bakery industry producing biscuits for retail required a robust automated packaging solution capable of handling demanding, high-volume production requirements. The system needed to deliver…
One of the world’s largest confectionery manufacturers wanted to automate the process of lidding tubs of individually wrapped chocolates. The system needed to pick and place multiple lid types made from…
A leading pharmaceutical company needed an automated solution capable of applying tamper-evident labels and unique device identification (UDI) labels to a variety of pharmaceutical cartons at high speed.