Assembly and handling
AIR has spent decades designing and building automated assembly lines for manufacturers where throughput, quality, and uptime are critical. Our systems are built around the real constraints of your factory floor. From individual assembly cells to fully integrated multi-stage lines, our systems are engineered for precision, repeatability, and long-term performance in demanding production environments.
Higher throughput, tighter quality control, and less manual intervention — built around your product, your line constraints, and your compliance requirements. AIR brings multi-sector expertise and a…
The right conveyor system is fundamental to a high-performing production line. AIR designs and manufactures a comprehensive range — precision link conveyors, intelligent racetracks, pallet – and puck-based…
Catch defects earlier, guide robots more accurately, and build a verifiable quality record across every production stage. AIR develops machine vision solutions with Cognex, Keyence, and LMI Technologies…
Poor product handling slows lines, damages product, and introduces variability. AIR configures solutions from a comprehensive range of core modules — row aligners, buffers, vibratory feeders, servo phasing…
Consistent, precise, and fast — AIR's cutting systems eliminate the variability of manual cutting and the downtime of poor machine design. Ultrasonic, rotary blade, servo-controlled inline, guillotine,…
Faster curing cycles, greater process consistency, and lower energy consumption than traditional technologies — validated in AIR's in-house LED Technology Lab. Our LED curing technology offers multi-wavelength…
Transfer system performance is often where output is won or lost in high-speed molding environments. AIR's solutions combine robotics and intelligent motion control — proven in ISO Class 8 cleanroom…
Replace fixed conveyors with flexible, intelligent material movement that adapts as your operation evolves. AIR develops AMR solutions in partnership with AGILOX, Rockwell (OTTO), and ABB Mobile Robots…
Current methods of lyo bead handling can cause significant damage to fragile, low-mass beads used in medical diagnostics. We use a patented system that singulates and dispenses beads at 30-60 PPM, without…
Case studies
A medical device manufacturer was facing low yields and high rework costs on a catheter product line. Applying sealant adhesive to multiple radio marker rings within tight tolerances was difficult to perform…
A major HDD manufacturer needed to improve the reliability and cleanliness of their media scrubber modules without replacing the entire cleanline. Existing automation dropped disks frequently, had low…
The customers requested a solution to automate the bottle sorting section of their production line. The line involved a number of variations in bottle sizes and shapes. This AIR original design involves…