Vision systems to power better manufacturing
AIR’s expert software engineers collaborate closely with our customers to plan, design, and execute the most effective machine vision system solutions for their specific applications. These applications range from vision inspection of parts on a manufacturing line to high-accuracy measurements with micrometer resolutions.
Working with machine vision partners such as Cognex, KEYENCE and LMI Technologies, we’ve successfully delivered projects featuring applications including gauging, inspecting, optical character recognition (OCR)/optical character verification (OCV), pick and place, and object detection.
Capabilities
Addressing a wide range of machine vision needs and opportunities
Integrated as part of a complete automation solution, AIR vision systems help to power easier, smarter, better manufacturing by identifying defects, verifying assembly, and tracking information across all production stages:
- Automated inspectionsSmart cameras with machine vision capabilities can perform inspections automatically, detecting defects, inconsistencies, and deviations from predefined standards as products move along the production line.
- Robot guidanceMachine vision systems play a crucial role in guiding robots in tasks such as pick-and-place operations, assembly, and other intricate tasks requiring precision and accuracy.
- Product sortingOur systems enable real-time sorting of products based on predefined criteria, ensuring only products meeting quality standards move forward in the production process.
- Quality controlWe facilitate comprehensive quality checks by examining various aspects of products, ensuring they meet specific quality parameters and standards.
- Identification and recognitionAIR machine vision systems can identify objects, codes, and labels, enabling accurate tracking, verification, and authentication of products.
- Measurements and dimensional checksUsing 3D cameras, these systems can perform accurate measurements and dimensional checks on products, ensuring they meet precise specifications.
- Adaptive and learning capabilitiesOur advanced systems incorporate machine learning algorithms to adapt and improve over time, continuously enhancing accuracy and efficiency.
Approach
Development of the ideal custom vision system begins with a thorough investigation
Working with machine vision partners such as Cognex, KEYENCE, and LMI Technologies, we’ve successfully delivered projects featuring applications including gauging, inspecting, optical character recognition (OCR)/optical character verification (OCV), pick and place, and object detection
Our approach features:
- Open, agile, early-stage explorations
- Detailed examinations of downstream and upstream processes
- Detailed examinations of the product, containers, and manufacturing requirements
- Assembly of the best-fit, cross-functional AIR team for the project
- Delivery of an initial proof-of-concept project when required
- Building and maintaining close, open, collaborative relationships throughout
- Factory acceptance testing, installation, commissioning, and lifecycle support
Impact
Delivering speed, accuracy, and compliance in vision systems
AIR provides the ability to calibrate these systems for specific tasks and integrate them seamlessly into production lines. This has significantly improved operational efficiency, minimized errors, reduced waste, and ensured higher quality outputs. As technology advances, and machine vision systems continue to evolve, we strive to offer more sophisticated capabilities, higher resolutions, and increased accuracy, further streamlining manufacturing processes across industries.
- Accurate, repeatable filling at production speeds
- Reduced product waste and improved yield
- Faster changeovers and increased line flexibility
- Hygienic, compliant designs suitable for regulated environments
- Scalable systems that support future capacity and product expansion
Case studies
The customers requested a solution to automate the bottle sorting section of their production line. The line involved a number of variations in bottle sizes and shapes. This AIR original design involves…
The customer required precise laser ablation of polymer and metallic components that were sensitive to thermal and oxidative degradation. They struggled to develop a laser process that could meet tight…
A leading solar panel manufacturer needed to integrate proprietary, cost-reducing processes into production using custom equipment. Internal teams faced competing priorities, and any delay risked missing…