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Why AIR?
Automated Industrial Robotics (AIR) unites technical depth, operational strength, and modern capability in a single partner built for ambitious manufacturers.
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Sectors
Discover how AIR can help your drive innovation, efficiency, and scale.
Sectors overview
Medical
Driving innovation in medical device assembly, surgical instruments, orthopedic, cardiology & CRM, peripheral and continence care, and more.
Pharma
AIR partners with leading pharmaceutical companies to design, build, and support advanced automation systems for complex, highly regulated production environments.
Semiconductor
Enabling startups, global semiconductor equipment OEMs, and semiconductor fabs to scale to high-volume production systems.
Food & beverage
Proven experience across a wide range of food and beverage manufacturing processes and products including tea, bakery, pet foods, ready meals, beverage and tobacco.
Automotive
We bring the latest automation thinking, expertise, and equipment from ultrasonic welding, clipping, screwing, and snapping to materials handling, inspection, and traceability.
Consumer goods
AIR brings together deep, specialist automation expertise to deliver complex solutions across cosmetics, personal care, pet care, and electronics manufacturing.
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About AIR
AIR combines deep engineering expertise, industrial scale, and advanced capability in one powerful partner for ambitious, progressive manufacturers.
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Capabilities
Deep process and systems expertise, engineered to optimize performance, efficiency, and long-term operational success.
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Sectors
We partner with ambitious, progressive manufacturers across the medical, pharma, semiconductor, food & beverage, automotive, and consumer goods sectors. Discover how AIR can help your drive innovation, efficiency, and scale.
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Sectors
Emerging technology,
semiconductor and more
AIR in Silicon Valley focuses on high-tech industries, offering specialized expertise in semiconductors, medical products, renewable energy, emerging technologies and data storage. Across our six sites, we work in a range of sectors:
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Sectors
Medical, pharmaceutical
and more
AIR in Shannon, Ireland focuses on advanced automation for the MedTech industry. Across our six sites, we work in a range of sectors:
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Sectors
Deep expertise for
progressive manufacturers
Across our six sites, we offer specialized expertise and automation innovation to a range of sectors:
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Sectors
Pharma, medical, food and beverage,
consumer goods and more
Across our six sites, AIR works in a range of sectors:
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Medical devices, filling
machines and more
AIR in Sligo, Ireland delivers advanced automation solutions for medical and life sciences manufacturers, including flexible filling systems and high-speed filling systems. Across our six sites, we work in a range of sectors:
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Deep automotive
expertise and more
AIR in Rochester Hills specializes in the design and manufacture of fully integrated stand-alone assembly, specialized machines, and automated and secondary assembly equipment. Across our six sites, we work in a range of sectors:
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Flexible robotic workcell accelerates mobile device assembly development

Project snapshot
Client:
Leading mobile device manufacturer
Location:
N/A
Sector:
Product type:
Flexible robotic assembly station
Small robot arm inside a glass-walled flexible workcell
Challenge

Rapidly test multiple assembly processes with minimal capital investment

The development team needed to validate tight-tolerance assembly processes—including adhesive dispense, vision-aided alignment, cable insertion, and sequence testing—without the expense of building separate workcells for each process. Hard fixturing would have limited flexibility and slowed iteration on a changing product design.

Innovation

Multi-purpose, flexible robotic workcell

We delivered a small, adaptable robotic station to support rapid process experimentation and validation.

Key elements of the solution included:

  • Small safety enclosure with a single robot capable of multiple end effectors.
  • Quick-change tooling for adhesive dispensers, assembly gripping, on-end-effector vision, and other process fixtures.
  • PC-based control with graphical user interface, data collection, and simple operation.
  • Enabled the manufacturer’s team to validate processes and produce small product quantities for evaluation.
  • Flexible platform that could be reused for multiple iterations of the product and later scaled into high-volume equipment.
Result

Validated assembly processes while minimizing equipment costs

The flexible workcell allowed the development team to confidently test and optimize assembly processes, providing proof of concept for high-volume production equipment without incurring the cost of multiple specialized workcells.

Case studies

Assembly of a critical module required components to be aligned to micron-level precision relative to a reference axis. The surfaces were difficult to image, and in-process quality control (IPQC) was complicated…

A next-generation tablet design required extremely precise alignment of the display to the back housing, a task the contract manufacturer was unable to solve with a passive alignment fixture. The process…

A battery manufacturing startup needed to rapidly increase manufacturing capacity to support customer sample ramp-up. A laser ablation process for a critical layer in the battery stack had been proven…

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Let’s talk

Talk to AIR’s team about your latest manufacturing challenge. We’re here to help you bring your latest innovations to market quickly and at scale. Ideating, designing, building, commissioning, and supporting your next wave of automated manufacturing.