High-speed filling systems for pharmaceutical, medical device, and food and beverage manufacturers
AIR’s state-of-the-art high-speed filling systems are engineered to meet the rigorous demands of manufacturers. Our advanced systems use cutting-edge automation to bring you greater efficiency, precision, and consistency in filling operations. They can be configured for multiple containers including bottles, solution bags and pouches.
Capabilities
Precise. Versatile. Innovative. Design for smooth integration.
Our high-speed filling systems are built on AIR’s established engineering methodologies and commitment to continuous innovation. Key features include:
- Exceptional throughputUp to 120 parts per minute.
- Filling precisionUsing latest Coriolis flow meter technology for highly repeatable fills, with options for gravimetric and volumetric.
- Advanced automationFeaturing advanced robotics and track systems for high-precision handling, multi-up head configurations to suit your required application.
- Range of volumesHandles various container sizes and configurations from 10ml to 700ml, with other options available on request.
- Wide range of applicationsAcross the medical, pharmaceutical, and food and beverage sectors.
- Various closure typesIncluding screw caps, snap caps, and various bonded closures.
- Complete quality control100% in-line vision inspection and a full suite of monitoring systems.
- Intuitive interfaceUser-friendly human machine interface (HMI) with real-time production statistics, detailed reporting, and full traceability.
- Future-proof designModular and scalable architecture to support evolving production needs.
- IntegrationCan be fully integrated with downstream and upstream processes.
Approach
More than a machine. Count on our full support.
When you choose AIR, you’re not just buying equipment, you’re partnering with a leader in automation solutions committed to delivering excellence. Our high-speed filling systems are backed by a comprehensive support package that includes:
- Modular design for phased implementation and future upgrades
- Full validation-ready documentation
- Robust training and operator support programs
- Ongoing technical service and maintenance
Impact
Delivering multiple business benefits
AIR’s high-speed filling systems offer your business:
- Improved filling speeds
- Less manual intervention
- Consistent product integrity and regulatory compliance
- Accurate, repeatable filling at the highest production speeds
- Flexibility and reliability to adapt to your unique requirements
- Support for future capacity and product expansion through scalable designs
Case studies
A producer in the bakery industry producing biscuits for retail required a robust automated packaging solution capable of handling demanding, high-volume production requirements. The system needed to deliver…
One of the world’s largest confectionery manufacturers wanted to automate the process of lidding tubs of individually wrapped chocolates. The system needed to pick and place multiple lid types made from…
A leading pharmaceutical company needed an automated solution capable of applying tamper-evident labels and unique device identification (UDI) labels to a variety of pharmaceutical cartons at high speed.