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Why AIR?
Automated Industrial Robotics (AIR) unites technical depth, operational strength, and modern capability in a single partner built for ambitious manufacturers.
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Sectors
Discover how AIR can help your drive innovation, efficiency, and scale.
Sectors overview
Medical
Driving innovation in medical device assembly, surgical instruments, orthopedic, cardiology & CRM, peripheral and continence care, and more.
Pharma
AIR partners with leading pharmaceutical companies to design, build, and support advanced automation systems for complex, highly regulated production environments.
Semiconductor
Enabling startups, global semiconductor equipment OEMs, and semiconductor fabs to scale to high-volume production systems.
Food & beverage
Proven experience across a wide range of food and beverage manufacturing processes and products including tea, bakery, pet foods, ready meals, beverage and tobacco.
Automotive
We bring the latest automation thinking, expertise, and equipment from ultrasonic welding, clipping, screwing, and snapping to materials handling, inspection, and traceability.
Consumer goods
AIR brings together deep, specialist automation expertise to deliver complex solutions across cosmetics, personal care, pet care, and electronics manufacturing.
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About AIR
AIR combines deep engineering expertise, industrial scale, and advanced capability in one powerful partner for ambitious, progressive manufacturers.
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Capabilities
Deep process and systems expertise, engineered to optimize performance, efficiency, and long-term operational success.
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We partner with ambitious, progressive manufacturers across the medical, pharma, semiconductor, food & beverage, automotive, and consumer goods sectors. Discover how AIR can help your drive innovation, efficiency, and scale.
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Emerging technology,
semiconductor and more
AIR in Silicon Valley focuses on high-tech industries, offering specialized expertise in semiconductors, medical products, renewable energy, emerging technologies and data storage. Across our six sites, we work in a range of sectors:
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Medical, pharmaceutical
and more
AIR in Shannon, Ireland focuses on advanced automation for the MedTech industry. Across our six sites, we work in a range of sectors:
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Sectors
Deep expertise for
progressive manufacturers
Across our six sites, we offer specialized expertise and automation innovation to a range of sectors:
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Pharma, medical, food and beverage,
consumer goods and more
Across our six sites, AIR works in a range of sectors:
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Medical devices, filling
machines and more
AIR in Sligo, Ireland delivers advanced automation solutions for medical and life sciences manufacturers, including flexible filling systems and high-speed filling systems. Across our six sites, we work in a range of sectors:
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Deep automotive
expertise and more
AIR in Rochester Hills specializes in the design and manufacture of fully integrated stand-alone assembly, specialized machines, and automated and secondary assembly equipment. Across our six sites, we work in a range of sectors:
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High-throughput vacuum metrology platform for 300mm wafers

Project snapshot
Client:
Technology startup equipment supplier
Location:
N/A
Sector:
Product type:
Vacuum wafer metrology automation platform
Wafer handling robot arm reaching into a vacuum metrology port
Challenge

Transition bench-top measurement technology into a fully automated production-ready platform

Next-generation process and device technologies demanded new measurement tools, but fabs require fully automated 300 mm configurations for evaluation. Our client needed a high-vacuum wafer automation platform that could integrate reliably with their measurement module. Cost, throughput, and rapid delivery were critical to meet the tight market window.

Innovation

Custom high-vacuum wafer automation integrated with metrology module

We collaborated with the client to develop a vacuum metrology platform that maximized throughput while maintaining reliability and cost-effectiveness. Key innovations included:

  • System architecture optimized for measurement time, vacuum pump-down, and throughput.
  • Selection and integration of vacuum robot, vacuum components, and EFEM to meet performance requirements and long lead-time constraints.
  • Detailed frame, vacuum chamber, and power system design tailored to the client’s measurement technology.
  • Full system integration including vacuum pump-down, handling reliability testing, and throughput verification.
Result

Production-ready vacuum metrology system delivered on schedule

The platform successfully integrated the client’s measurement technology into a reliable, cost-effective, fully automated 300 mm wafer system. Throughput, vacuum performance, and handling reliability met the design targets, enabling rapid adoption and market entry.

Case studies

The customer needed to deliver their confocal IR laser scanning technology on a fully automated 300 mm platform. Developing in-house automation would have diverted engineering resources and delayed commercialization….

Attolight, a European startup, needed to rapidly scale their electron-beam lab tool into a semiconductor fab-ready system to meet customer requirements. The project presented multiple challenges:

The OEM needed to transition a lab-demonstrated wafer probe process to a production-ready, fully 300 mm-compliant automation platform. The system required micron-level wafer positioning, exceptional positional…

View all case studies
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Let’s talk

Talk to AIR’s team about your latest manufacturing challenge. We’re here to help you bring your latest innovations to market quickly and at scale. Ideating, designing, building, commissioning, and supporting your next wave of automated manufacturing.