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Automated Industrial Robotics (AIR) unites technical depth, operational strength, and modern capability in a single partner built for ambitious manufacturers.
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Medical
Driving innovation in medical device assembly, surgical instruments, orthopedic, cardiology & CRM, peripheral and continence care, and more.
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AIR partners with leading pharmaceutical companies to design, build, and support advanced automation systems for complex, highly regulated production environments.
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Enabling startups, global semiconductor equipment OEMs, and semiconductor fabs to scale to high-volume production systems.
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Proven experience across a wide range of food and beverage manufacturing processes and products including tea, bakery, pet foods, ready meals, beverage and tobacco.
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We bring the latest automation thinking, expertise, and equipment from ultrasonic welding, clipping, screwing, and snapping to materials handling, inspection, and traceability.
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AIR brings together deep, specialist automation expertise to deliver complex solutions across cosmetics, personal care, pet care, and electronics manufacturing.
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AIR combines deep engineering expertise, industrial scale, and advanced capability in one powerful partner for ambitious, progressive manufacturers.
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Deep process and systems expertise, engineered to optimize performance, efficiency, and long-term operational success.
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We partner with ambitious, progressive manufacturers across the medical, pharma, semiconductor, food & beverage, automotive, and consumer goods sectors. Discover how AIR can help your drive innovation, efficiency, and scale.
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Emerging technology,
semiconductor and more
AIR in Silicon Valley focuses on high-tech industries, offering specialized expertise in semiconductors, medical products, renewable energy, emerging technologies and data storage. Across our six sites, we work in a range of sectors:
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AIR in Shannon, Ireland focuses on advanced automation for the MedTech industry. Across our six sites, we work in a range of sectors:
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Across our six sites, we offer specialized expertise and automation innovation to a range of sectors:
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Pharma, medical, food and beverage,
consumer goods and more
Across our six sites, AIR works in a range of sectors:
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Medical devices, filling
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AIR in Sligo, Ireland delivers advanced automation solutions for medical and life sciences manufacturers, including flexible filling systems and high-speed filling systems. Across our six sites, we work in a range of sectors:
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Deep automotive
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AIR in Rochester Hills specializes in the design and manufacture of fully integrated stand-alone assembly, specialized machines, and automated and secondary assembly equipment. Across our six sites, we work in a range of sectors:
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Accelerated wafer film frame handling for laser dicing

Project snapshot
Client:
Laser equipment manufacturer
Location:
N/A
Sector:
Product type:
Wafer film frame handling automation
Rendering of a film frame handling module with wafer cassettes
Challenge

Deliver fully automated wafer film frame handling on an expedited schedule

The rapid growth of the HBLED market required laser equipment manufacturers to increase wafer dicing throughput, reduce costs, and replace mechanical dicing technologies. To meet the market window, the manufacturer needed a fully automated wafer film frame handling solution but developing it in-house would have required ramping up a team, learning the unique handling challenges, and risking unproven technology.

Cassette of film frames loaded in a wafer handling module
Innovation

Custom modular automation integrated with laser dicing system

We partnered with the client to develop a fully automated film frame handling module that integrated seamlessly with their laser dicing system. Key innovations included:

  • Support for multiple cassette sizes and orientations (horizontal or vertical).
  • Pre-alignment of wafer film frames for accurate handling.
  • Modular frame design matching the aesthetic and footprint of the laser module.
  • High-speed, reliable automation engineered to meet the client’s aggressive market timeline.
Result

On-time delivery enabled market leadership

The fully automated wafer film frame handling module was delivered on schedule, allowing the client to meet the critical market window and focus on their core laser dicing technology.

Case studies

Backside contamination inspection and other process advancements require wafers to be loaded into process or inspection chambers in a 90° or 180° flipped orientation. Adding a wrist to a robot can meet…

The customer needed to deliver their confocal IR laser scanning technology on a fully automated 300 mm platform. Developing in-house automation would have diverted engineering resources and delayed commercialization….

The MoCVD deposition process is critical to HBLED manufacturing, with tightly constrained carrier pockets and strict no-contact requirements on both wafer sides. Manual loading could not meet throughput…

View all case studies
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Talk to AIR’s team about your latest manufacturing challenge. We’re here to help you bring your latest innovations to market quickly and at scale. Ideating, designing, building, commissioning, and supporting your next wave of automated manufacturing.