Inline metrology accelerates thin film solar production
Project snapshot
Client:
Challenge
Bring inline metrology online during rapid production ramp
The manufacturer was ramping thin film solar production to meet strong market demand but needed an inline metrology system to monitor deposition. Their internal team had competing priorities and could not deliver the system in the timeframe required.
Innovation
Turnkey metrology system with full integration
We took complete responsibility for design, build, and integration of the metrology system.
Key elements of the solution included:
- Precision staging to position the metrology head accurately.
- Conveyance system to move panels into and out of the measurement area.
- Environmental control to ensure measurement consistency.
- Power and control subsystems integrated with the client’s automated manufacturing line.
- Rapid troubleshooting and resolution of performance issues to meet production ramp schedules.
Result
On-time deployment supporting high-throughput production
The metrology system was installed on schedule, fully integrated into the production line, and enabled the client to sustain their ramped manufacturing throughput while maintaining process control.
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