Contact
Why AIR?
Automated Industrial Robotics (AIR) unites technical depth, operational strength, and modern capability in a single partner built for ambitious manufacturers.
Why us
Contact
Sectors
Discover how AIR can help your drive innovation, efficiency, and scale.
Sectors overview
Medical
Driving innovation in medical device assembly, surgical instruments, orthopedic, cardiology & CRM, peripheral and continence care, and more.
Pharma
AIR partners with leading pharmaceutical companies to design, build, and support advanced automation systems for complex, highly regulated production environments.
Semiconductor
Enabling startups, global semiconductor equipment OEMs, and semiconductor fabs to scale to high-volume production systems.
Food & beverage
Proven experience across a wide range of food and beverage manufacturing processes and products including tea, bakery, pet foods, ready meals, beverage and tobacco.
Automotive
We bring the latest automation thinking, expertise, and equipment from ultrasonic welding, clipping, screwing, and snapping to materials handling, inspection, and traceability.
Consumer goods
AIR brings together deep, specialist automation expertise to deliver complex solutions across cosmetics, personal care, pet care, and electronics manufacturing.
Contact
About AIR
AIR combines deep engineering expertise, industrial scale, and advanced capability in one powerful partner for ambitious, progressive manufacturers.
Contact
Capabilities
Deep process and systems expertise, engineered to optimize performance, efficiency, and long-term operational success.
Capabilities overview
Contact
Sectors
We partner with ambitious, progressive manufacturers across the medical, pharma, semiconductor, food & beverage, automotive, and consumer goods sectors. Discover how AIR can help your drive innovation, efficiency, and scale.
Sectors overview
Contact
Sectors
Emerging technology,
semiconductor and more
AIR in Silicon Valley focuses on high-tech industries, offering specialized expertise in semiconductors, medical products, renewable energy, emerging technologies and data storage. Across our six sites, we work in a range of sectors:
See all AIR sectors
Contact
Sectors
Medical, pharmaceutical
and more
AIR in Shannon, Ireland focuses on advanced automation for the MedTech industry. Across our six sites, we work in a range of sectors:
See all AIR sectors
Contact
Sectors
Deep expertise for
progressive manufacturers
Across our six sites, we offer specialized expertise and automation innovation to a range of sectors:
See all AIR sectors
Contact
Sectors
Pharma, medical, food and beverage,
consumer goods and more
Across our six sites, AIR works in a range of sectors:
See all AIR sectors
Contact
Sectors
Medical devices, filling
machines and more
AIR in Sligo, Ireland delivers advanced automation solutions for medical and life sciences manufacturers, including flexible filling systems and high-speed filling systems. Across our six sites, we work in a range of sectors:
See all AIR sectors
Contact
Sectors
Deep automotive
expertise and more
AIR in Rochester Hills specializes in the design and manufacture of fully integrated stand-alone assembly, specialized machines, and automated and secondary assembly equipment. Across our six sites, we work in a range of sectors:
See all AIR sectors

Automated Palletising System

This post originally appeared on kaonautomation.com. KAON Automation is now part of AIR.
Automated palletising cell with a robot and stacked pallets

KAON Automation is one of Ireland’s leading automation specialists. We have just completed another high tech, customised machine for one of the world’s leading manufacturers. This automated palletising system stacks layers of boxes of customer product on pallets with options for 5, 6 or 7 layers per pallet. The machine:

  • Automatically loads 25kg pallets from a pallet stack (10 pallets) to a conveyor.
  • It then automatically loads 10 x 10.5kg boxes from the end of the production line to each layer of the pallet.
  • Automatically moves full pallets to an outfeed area

The machine uses a KUKA 6 axis robot with a 2.7m reach. KAON are experts in a range of robots and have extensive experience using ABB, FANUC, Mitsubishi and Staubli robots allowing full flexibility to meet customer needs. The system is fully integrated into the existing production line with a modular guard cell that can be expanded, if necessary, without any custom parts.

As part of a complimentary range of packaging systems including high speed case packing our standard palletising cells, can offer options for the following;

  • Box size & weight
  • Layer patterns & layer numbers
  • Slip sheet placement
  • Auto Pallet dispensing
  • Auto Pallet wrapping
  • Integration of labelling systems
  • Integration of serialisation

This machine was delivered ahead of schedule and performance exceeds the customer’s specification.

Aaron O’Hare, KAON Project Manager Lead commented: “It was great to work with the customer on this project and we are delighted to have exceeded their expectations. For our design team, it was quite but our experienced team evaluated options before selecting the most effective solution. As this machine will be fully operational at the customer’s site within weeks, I look forward to seeing it in-situ”.

For more details on how we can help improve efficiency in your manufacturing business, please contact us by calling Garreth at 071 911 8808 or emailing sales@KAONautomation.com.

View all news & insights
AIR Logo
AIR Sligo
AIR Sligo, formerly KAON Automation.
Contact us

Let’s talk

Talk to AIR’s team about your latest manufacturing challenge. We’re here to help you bring your latest innovations to market quickly and at scale. Ideating, designing, building, commissioning, and supporting your next wave of automated manufacturing.