High-speed, precision handling of flexible CIGS substrates
Project snapshot
Client:
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Challenge
Handle delicate, flexible substrates at high speed with precision
Flexible substrates are extremely low cost but require specialized handling to avoid damage and maintain alignment. The client needed a system that could singulate, align, and place these substrates quickly and accurately, while integrating into their factory processes and supporting high throughput.
Innovation
Custom automation for rapid singulation, precise alignment, and seamless factory integration
We developed a high-speed assembly system tailored to the challenges of flexible substrates. Key elements of the solution included:
- Innovative mechanism to rapidly singulate substrates.
- Alignment to required dimensions with 25 µm placement accuracy.
- Throughputs exceeding 1,000 parts per hour.
- Complete system software and controls, including HMI and factory interface.
- Design optimized for factory integration, throughput, and cost tradeoffs.
Result
Reliable, high-performance substrate handling
The system delivered precise, high-speed handling of flexible substrates, meeting the client’s stringent throughput and accuracy requirements. The integrated controls and software allowed seamless factory operation, supporting the client’s production ramp with a robust, reliable solution.
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