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Why AIR?
Automated Industrial Robotics (AIR) unites technical depth, operational strength, and modern capability in a single partner built for ambitious manufacturers.
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Sectors
Discover how AIR can help your drive innovation, efficiency, and scale.
Sectors overview
Medical
Driving innovation in medical device assembly, surgical instruments, orthopedic, cardiology & CRM, peripheral and continence care, and more.
Pharma
AIR partners with leading pharmaceutical companies to design, build, and support advanced automation systems for complex, highly regulated production environments.
Semiconductor
Enabling startups, global semiconductor equipment OEMs, and semiconductor fabs to scale to high-volume production systems.
Food & beverage
Proven experience across a wide range of food and beverage manufacturing processes and products including tea, bakery, pet foods, ready meals, beverage and tobacco.
Automotive
We bring the latest automation thinking, expertise, and equipment from ultrasonic welding, clipping, screwing, and snapping to materials handling, inspection, and traceability.
Consumer goods
AIR brings together deep, specialist automation expertise to deliver complex solutions across cosmetics, personal care, pet care, and electronics manufacturing.
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About AIR
AIR combines deep engineering expertise, industrial scale, and advanced capability in one powerful partner for ambitious, progressive manufacturers.
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Capabilities
Deep process and systems expertise, engineered to optimize performance, efficiency, and long-term operational success.
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Sectors
We partner with ambitious, progressive manufacturers across the medical, pharma, semiconductor, food & beverage, automotive, and consumer goods sectors. Discover how AIR can help your drive innovation, efficiency, and scale.
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Sectors
Emerging technology,
semiconductor and more
AIR in Silicon Valley focuses on high-tech industries, offering specialized expertise in semiconductors, medical products, renewable energy, emerging technologies and data storage. Across our six sites, we work in a range of sectors:
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Medical, pharmaceutical
and more
AIR in Shannon, Ireland focuses on advanced automation for the MedTech industry. Across our six sites, we work in a range of sectors:
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Sectors
Deep expertise for
progressive manufacturers
Across our six sites, we offer specialized expertise and automation innovation to a range of sectors:
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Sectors
Pharma, medical, food and beverage,
consumer goods and more
Across our six sites, AIR works in a range of sectors:
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Medical devices, filling
machines and more
AIR in Sligo, Ireland delivers advanced automation solutions for medical and life sciences manufacturers, including flexible filling systems and high-speed filling systems. Across our six sites, we work in a range of sectors:
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Deep automotive
expertise and more
AIR in Rochester Hills specializes in the design and manufacture of fully integrated stand-alone assembly, specialized machines, and automated and secondary assembly equipment. Across our six sites, we work in a range of sectors:
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Modular, scalable automation for synthetic biology liquid handling workflows

Project snapshot
Client:
Microfluidic dispensing manufacturer
Location:
N/A
Sector:
Product type:
Automated liquid handling platform
Rendering of a modular liquid handling automation system
Challenge

Design a flexible, manufacturable platform for highly customized workflows

A leader in microfluidic dispensing needed design and manufacturing support for a next-generation synthetic biology workflow platform. The system had to support modularity, flexibility, manufacturability, serviceability, and cost, while integrating up to 100 devices from 30 different suppliers based on customer configuration. The manufacturer required a partner experienced in modular system design, ongoing design changes, and turnkey manufacturing.

Innovation

Modular platform design with turnkey manufacturing support

We partnered with the customer to design and manufacture a flexible, modular automation platform capable of supporting a wide range of configurations.

Our approach included:

  • Developing a modular system architecture to support multiple configurations and a large suite of integrated devices.
  • Designing an environmentally controlled primary cabin with single or dual robot handling options.
  • Enabling module alignment within microns of accuracy to simplify robot teaching and reconfiguration.
  • Working closely with internal teams to rapidly evaluate cost and custom configuration options.
  • Managing all materials and delivering turnkey manufacturing, with all factory acceptance testing completed in-house.
Result

Customizable automation delivered with reduced cost and complexity

The modular platform enabled highly customized synthetic biology workflows while simplifying manufacturing, configuration, and cost evaluation.

Case studies

A leading biotech manufacturer needed to industrialize a proprietary genomic process by embedding it into a large, automated tool. While the company was an expert in genetic science, semiconductor-style…

A medical device manufacturer was facing low yields and high rework costs on a catheter product line. Applying sealant adhesive to multiple radio marker rings within tight tolerances was difficult to perform…

A medical device diagnostic manufacturer needed to rapidly replicate an in-house designed manufacturing tool to support a production ramp-up. The tool included multiple control systems and needed to be…

View all case studies
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Let’s talk

Talk to AIR’s team about your latest manufacturing challenge. We’re here to help you bring your latest innovations to market quickly and at scale. Ideating, designing, building, commissioning, and supporting your next wave of automated manufacturing.